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Why Regrinding Should Be Part of Every Manufacturer's Tooling Strategy

In a world where raw material prices keep climbing and lead times are unpredictable, one thing's for sure - regrinding isn't just smart. It's essential.

If you're not already incorporating regrinds into your tooling strategy, here's why now's the time to start.

2025-Regrinds

Regrinding, It's More Than Just Sharpening

A proper regrind program goes far beyond "sharpen and send back." At Fullerton, we treat every tool like it's new off the line. That means restoring original geometries, applying new coatings, and running final inspections to ensure the tool's performance meets (and often exceeds) expectations.

✔️ Edge geometry is corrected
✔️ Coatings are re-applied
✔️ Every tool goes through a final quality check

The result? Tools that run like new at a fraction of the cost.

Why It Makes Sense - Technically and Financially

When implemented, regrinding offers significant advantages:

  • Lower Tooling Costs: Regrinds typically cost 40% or less of what you'd spend on a new tool. That adds up fast across a high-volume operation.
  • Increased Tool Life: Most carbide tools can be reground 2-3 times, extending their lifecycle and boosting ROI without sacrificing performance.
  • Reduced Downtime: Regrinding can have your tooling back in 2-3 weeks, especially with regional service centers in Saginaw, MI and Huntington Beach, CA.

Regrinds Aren't Just for Fullerton Tools

Yep, we said it. We regrind other manufacturers' tools, too - and give them the Fullerton finish while we're at it. If it's carbide, chances are we can regrind it and return it ready for production.

We even offer custom regrind programs tailored to your inventory, usage, and production schedule.

Sustainability Bonus: Less Scrap, Less Waste

Regrinding reduces carbide scrap and lowers your shop's environmental impact. It's a win for your budget and the planet.

Get Started with a Smarter Regrind Strategy

The best shops we work with treat regrinding as part of their process - not an afterthought. Whether it's regrinding your standard end mills, complex specials, or tools from other suppliers, our team is here to help you get more from what you already have.

Learn more or get started by visiting our Regrind Services page.

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